Episode Transcript
0:00
Rhett: You know, audience on today's episode of pipeline things, when was the last time you
had a problem? That just really nagged, you really struggled with? Today, we dive into the subject of CSCC and the challenges we're facing as an industry and maybe some of the solutions that are emerging on the market for that. And on the flip side, Chris tells us a little bit about his pool problems. So it's a good episode. We appreciate having our guests on. And again, if you're interested in circumferential SEC, there's a good episode. Thanks for joining us.
0:30
Rhett: Alright, that's a miss. We're going to keep it going. Welcome to today's episode of Pipeline Things. I am your host, Rhett Dotson. This is my co-host, Christopher De Leon, and I will announce our guest shortly later. Chris, that was intentional because you can't be perfect in everything that you do.
1:00
Rhett: We can't always nail the clap every single episode or people think we stage it. And so every now and then you guys have to miss one. Today was the one where we missed. That was staged though.
Chris: Yeah, but we always, sometimes you never know what you'll miss. So do you remember how I told you how lightning hit my pole?
Rhett: So, you know lightning is very close to my heart.
Chris: Yeah
Rhett: Yes That's the one where you spent digging for like it was 48 hours.
Chris: No, it wasn't 48.
Rhett: And I called you and was like, why did you dig without me? I would have come to help you.
1:30
Rhett: And you're like up to your chest inlike sandy clay
Chris: It's fantastic, lots of pool water, smells like chlorine. It was phenomenal. So obviously, you know the struggles with lightning, right? So obviously with your vehicle, you can never find the source of the problem, right? And you take it to somebody and they'd say, Oh, that's not a problem, but really it kept coming back for you. So I'm having the same thing with leak on my pool.
Rhett: So wait, catch the audience up. Background for you guys that don't know. Christopher has a pool at his house. I have a pool at my house as well. And Christopher's pool -tree, there was a tree, right?
2:00
Chris: Yes, we hit lightning. It was the windstorm. We had this huge lightning strike.
Rhett: And hit the tree, but it hit the tree.
Chris: Yeah. And so we come outside and there is literally tree bark everywhere. Like it is, it is incredible. And we, I have probably literally like an 80 foot pine tree. And you just see this amazing, like lightning strike on the side of the tree. And it was pretty impressive. Um, shortly after the pool was draining, like substantially, we were like, Oh God.
Rhett: Like losing water. Didn't you get dirt in your pool? All sorts of crazy stuff.
2:30
Chris: The dirt was going backwards through the piping, because obviously piping had ruptured. And so now the mud was kind of going back into the pool. So the pool turned brown within like four hours is just gross. And so obviously instead of calling somebody-
Rhett: You dug it up, you started at the pool pump and started digging towards the-
Chris: Find the leak and about 15, 20 feet later-
Rhett: 25, 30.
Chris: Yeah. I found the leak and basically one of the pipes that had burst.
3:00
Chris: It was pretty impressive and it was adjacent to the tree at an interesting degree, so I guess I could have started digging there and maybe would have found it sooner, but the point was I didn't know how much more damage there was.
Rhett: So you dug it up, replaced the pipe, and I remember you got the pool back up and running.
Chris: I was assuming that it was good and then I started noticing that water was still leaking a little bit. And you know, on average, you know, you want to pull in Texas, you know, you lose water, you know, every so many days. But I'm probably losing about an inch a day for a while.
3:30
Chris: And that's, that's a bit much. So I started investigating, started doing some online searching, talking to friends are like, Hey, you need to check your skimmers. And I was like, Okay, what do I check for? And they're like, sometimes the interface of the pool and the skimmer, the water will start, like eating out, eroding like the interface. And so if you put your hand in there, you'll feel a dip. He goes, and that's basically where the water has kind of eroded
some of the bonding material from the skimmer, the cement to the pool.
4:00
Chris: So I check them, by God, they were right. There's probably about five inches pretty deep. I put a pen in there and I was like, holy smokes, this is real. So I checked the other skimmer, other skimmer was similar. And I was like, "Hmm, okay, maybe we are leaking water here." So I go to Home Depot and I buy this, you know, wet drying cement and I go in there and I drain the pool some and I put it in and fill the pool back up and guess what? Pool's better for a while. I'm like, "Holy smokes, I finally fixed this."
4:30
Chris: And this week put more water in the pool and here we are again. I’m losing about another inch of water a day. So I'm still searching for this for a leak. And I feel like this all happened at once 'cause it wasn't leaking that bad before.
Rhett: And in the meantime, you're just learning a lot about your pool stuff.
Chris: So I don't know what the source of the leak is. I don't know what the source of the problem is, but I'm learning a whole lot about pool leaks right now.
Rhett: So audience, if you're out there, the real reason we did this is that Chris needs help digging up his yard and pipeline things is soliciting for free labor.
5:00
Rhett: For those of you who would like to help.
Chris: I know it's gonna happen. Someone eventually would say, why don't you just call professional to come and do a leak survey on your pool and tell you what's wrong.
Rhett: You already did that. You don't have a giant wet spot in your yard? You tried searching for that?
Chris: I have and I don't have one. So obviously when lightning hit the tree, there was a pretty substantial wet spot after about four to six hours.
Rhett: So this um, you know, honestly, you're, you're in the, uh, let's just call it-
5:30
Rhett: The CSI investigatory phase of trying to find out what is going on with your pool. All you know is that you do have an issue and you have to work through it.
Chris: And learning a whole lot in the process, like I'm getting really good at this.
Rhett:I didn't know this about skimmers. You taught me something. Um, that is actually a fantastic segue into today's guests and in fact this series that we're doing so we are launching our mini series on circumferential SEC.
6:00
Rhett: Yeah, and so the genesis for that is that I feel like CSCC is the hot threat right now to be honest like I mean I've been on the Geo hazards forfront for a while. We've been talking about that in the industry for while, but at IPC, it feels like everywhere I go, it started out with like, oh, there is a CSCC panel, or maybe there's a circumferential crack, you know, a group of papers, and they put three or four together. Now it's, oh, there's like, there's two groups. Now there's like, there's a whole day. And it feels like every conference you go to-
6:30
Rhett: Whether it's PPIM or it's IPC, there are more papers in that category. There's more discussion around that. And there are more operators invested in that conversation. And so It feels like it's a very natural threat to take on in Pipeline Things. That's really what it feels like.
Chris: And it kind of fits in line with what we're trying to do, right, so we just wrapped up the IPC arc. Obviously it was 2022, but it was in spirit of, you know, we were preparing to be at IPC and we just got back and that was one of our big takeaways, right, as we just felt like CSCC was one of those hot topics. So we figured we'd bring it to you guys. So here we are.
7:00
Rhett: And so, you know, again, in the spirit of learning and in the spirit of finding out what's
going on there. Uh, our first guest is none other than, um, then Jed Ludlow from TDW. That's who we're going to have one day to talk to us about what they're doing. And so, um, miss producer, when we do these virtual things, is he live now? Is he officially in the room? That's the way it works? See, there's no grand introduction. Jed, welcome to Pipeline Things.
Chris: I don't get to pull up a chair.
Rhett: I don't want to- I mean, it's like, how do I introduce the guy? I don't know. It's like, I feel like I need to do a, like mock walk on, do a little dance.
7:30
Chris: He like pops up in the middle of us.
Rhett: There we go.
Jed: Yeah, thanks for the invitation. Great to be here.
Rhett: Well, we'll see if you feel the same way by the end of the episode, Jed. That's always the key. So super excited to have you on, I will say. So catch the audience up on why we had Jed on. So obviously, CSCC was a really big topic at IPC. It's fair to say. And then shortly after IPC, there was an open house.
8:00
Rhett: The PRCI CDC, and Houston. And you guys, TDW presented a some work that you guys are doing on this in the space of circumferential SEC and Christopher just comes back gushing about it. And anytime Christopher comes back gushing about another speaker or another topic, I instantly get jealous because I'm only okay like Chris is gushing about me, rather than gushing about other people. But it was you guys. And so that's what we have you guys here on to talk about. So really excited to hear which all they're doing. But that's skipping a little too far ahead.
8:30
Rhett: I don't know if our audience knows you, Jed. So can you tell us a little bit about, go ahead and introduce yourself to the Pipeline Things audience.
Chris: Who is Jed? And what should they know about you?
Rhett: Yes.
Jed: Who am I? Who am I? Good question. You know, my route to the pipeline industry was probably a bit meandering compared with a lot of people. I started actually my career in the aerospace industry, so I worked mostly on accelerometer technologies, the kinds of instruments that go inside of IMUs. So in the pipeline world, we know all about IMU, right?
9:00
Rhett: Oh no. We don’t need to talk about IMU here.
Jed: I worked on the kind of sensors that would go into an IMU. And so I have a very soft spot in my heart for inertial navigation. That's really kind of the first thing that got my, that caught my real significant engineering interest was this ability to navigate without, you know, but nothing more than sensors, right? And from there, it was a very large company. I felt like I wanted to spend a little bit more time in a small company.
9:30
Jed: I jumped to a medical device manufacturer that was yet to be a manufacturer. It was a startup at the time, very small group of people. The kind of connecting thread between inertial sensors and that pump was this permanent magnets and multidisciplinary design. And the defining characteristic of that pump that we were working on, it was kind of artificial heart technology, is that it had a single moving part, a centrifugal pump, single moving part, completely suspended suspended in a magnetic field.
10:00
Jed: So permanent magnet design, a lot of multidisciplinary optimization questions were part of the design problem. And so that kind of continued this basic focus on systems that depended a lot on magnetics, mechanical, electrical, software things all rolled together. Well, funding on that particular project started to get pretty thin and with a young family, I thought I got to get into something that's going to be a little bit more advanced-
10:30
Jed: and continue to push me forward. And in the valley where I live, Magpie Systems had been formed. And they'd just been recently acquired by TD Williamson. And Magpie was the predecessor, of course, to the ILI group here in TDW. And Permanent Magnets, again, brought into the pipeline industry, right? And the fact that there are inline inspection technologies are super multidisciplinary, right? There are mechanical, electrical, software, algorithms, all kinds of different problems to work.
11:00
Jed: Not just the pipeline aspect problems, but as an instrument designer, if you wanna call it that, there are lots of important problems to continue to work on in the ILI space. And so that's kind of what brought me to the pipeline industry.
Rhett: Yeah, little did you know that you were going to come full circle, Judd, because you started in inertial navigation. You were going to work through the magnetic space, and then you just didn't know inertial navigation was going to become really a popular hot topic again and drag you back into it, did you?
Jed: You're right. And in fact, it was one of the things that I thought was attractive about the pipeline industry-
11:30
Jed: was, hey, here's a inertial navigation below ground. I'm happy to do it, right? So it was awesome. It's been a great opportunity to take advantage of some of those skills and that background to apply it to a pipeline setting instead of a say aircraft navigation setting.
Rhett: And I'll let our little audience in on our secret. If you ever get a chance to run into Jed at a conference or see him, he's, he's an absolute pleasure to talk to a, uh, he's an engineer's engineer, right? So if you want to dive into a technical or a nerdy conversation, that's your guy, a hundred percent.
Chris: And again, I'm going to go back to genesis of the podcast, right?
12:00
Chris: I mean, This is one of the things we want to do, right? So for all of our listeners, we want you guys when you finish the episode to feel like you know our guest. So do not hesitate. Jed might not know you, but you know him, so you need to close the loop. Next time you see him, go shake his hand and get to know him a little bit. He's a fun guy and he knows a whole lot, so don't hold back the questions.
Jed: That's really kind, thanks.
Rhett: So Jed, we brought you on to talk about circumferential SEC,
12:30
Rhett: I think what I'd like you to do is just give you the space a little bit. Can you tell us What are you guys doing on that space? I mean if an operator approaches you with the threat of circumferential SEC would uh What can you do?
Jed: Yeah, great question and maybe to start with the problem of circumferential SEC is not so much that it's always circumferential. It's that it's sometimes really disorganized cracking.
13:00
Jed: And so usually when we're up against a cracking threat, most of the time the industry would turn towards an acoustic technique. It'll produce a reflection off these crack faces. We'll be able to find them. If you have a really disorderly cracking mechanism, particularly one that isn't necessarily perfectly circumferential or perfectly axial or oriented, acoustic techniques become really challenging, right? And so the reflections that get-
13:30
Jed: created by these cracks go off in all different directions. They don't go back to their intended receiver and so you lose them. And so what, as circumferential or non-axial SECs started to become more prevalent as operators that we work with have come across it we have tried to work on, you know, how with the technologies that exist in our existing portfolio of
inspection techniques, how can we bring those to bear-
14:00
Jed: on a problem which traditionally would not be, you know, a cracking problem, traditionally would not be the kind of thing you'd go after with a magnetic technology, right? I'll ask you, was that the first technique you would choose to go after cracking, right?
Rhett: No, I think it's really interesting that you say that, Jed, because I think when we, I think it begs the question, how are we using magnetics for cracks? Again, I feel like 10 years ago, if you approached, you know, any provider of NFL technology out there
14:30
Rhett: And ask them, hey, I've got a, I've got a crack, cracking problem, problem. And I'd like to put you, I mean, we've been saying for years, actually, I would argue, we have been saying for years that you cannot or should not use magnetics for cracking. So I think it's definitely novel enough where I mean, I must ask you.
Chris: Hold up, I want to jump in because I think one of the things that we should frame for the audience is the why we would traditionally had not gone towards a magnetic -based tool for cracking.
15:00
Chris: By magnetics. I don't mean like an EMAT, right? Which is ultimately acoustic, right? What we're thinking here is it's potentially magnetic from like a flux leakage perspective, right? And I think maybe two years ago, I would have said, yeah, don't do it. Now I feel like I'd say, well, it depends. It depends which ILI system you're considering. Because as we know, we've advocated a system is not just a sensor technology, but it's also the evaluation procedures, your experience, that manifests itself into algorithms.
15:30
Chris: And so all of that is to say, because traditionally when we would talk about high resolution MFL tools, one of the things that we would struggle with is it's at the velocity, at the magnetic saturation, at the sensor resolution or spacing, is the aperture of whatever you're looking for sufficient to get flux leakage. And that's what we're looking for. And if the flux leakage isn't sufficient, then we struggle, right? Basically, it's a signal to noise ratio problem. And that's what we were struggling with.
16:00
Chris: But now we're kind of in the age of what some would call ultra resolution tools, where sensor spacings have gotten smaller, we kind of understand the response from flux leakage to magnetic saturation to all of these things to where I think we've learned enough about MFL technology and really the broader magnets to say, are we only looking at flux leakage? Or are there other things in MFL data, not just the leakage that can point us to what we might be looking for?
16:30
Chris: And so now it's not maybe just cracks, it's rather it's crack like. And so early manifestations that we've seen is it's, I think one of y 'all's terminology 'cause it's axial planar, right? We know there's something here and it's not like your corrosion. And we found it this way and we've heard fantastic feedback from our customers saying, hey, when TDW calls one of these, you need to understand what it is. And I feel like that was kind of like an inroads towards, well, maybe magnetic technologies can help you find these crack -like indications, right?
Rhett: Just to the record, I asked Jed the question, not you.
17:00
Chris: It might not just be the flex leakage, right? But I'm setting the stage for you because ultimately, it's your ILI system, right? And you're going to be able to shine light on it. Because you said, would you have thought about it? And I would say, I think there's enough evidence for me to maybe pause and not say no and say, maybe, maybe the right ILI system might be able to help.
Jed: Yeah, yeah. I think maybe a way to approach it is to and not be super specific about any particular ILI implementation.
17:30
Jed: But maybe talk about technically the kinds of things that are going on in the pipeline around circumferential SEC or non-axial presentation that might make it detectable, right, by a magnetic technique. But I would say that maybe you want to roll the clock all the way back to the late 1990s when Bruce Nessleroth published a big report coming out of Patel that talked about the variation of magnetic properties in pipeline steels.
18:00
Jed: He actually went and did a deep study on the impacts of stress on magnetic properties, the relationships, the correlations that exist between material strength properties and the magnetic properties of the steel. And the long and the short of it without going too deep is that at certain magnetization levels, the pipeline steel becomes its permeability, its magnetic permeability becomes a function of stress, right?
18:30
Jed: And so, typically for like a high field magnetic flux leakage inspection, you're trying to push the field strength really high because you want to get away from those permeability variations. But if you're looking for something like stress in the line, at least localized stress, you might choose to magnetize to a lower level because then the localized stresses start to appear in a low magnetization.
19:00
Jed: And so it's really that, you know, there's kind of a perfect storm of threats that are happening around circumferential SEC. You've got, first of all, susceptible material to start with, you've probably got a coding failure type that's creating a corrosive environment that presents the right chemical environment or environmental susceptibility, if you want to call it that. But then you've also got stress, right? The cracks are forming because they're stress, right? And that combination of-
19:30
Jed: things from what we might call, let's say, a causal reasoning perspective, put some magnetic technique like low field MFL in a good position to be a primary detector of locations of CSCC.
Rhett: So is it fair to say and Jetta if you can't answer this we'll just edit it out and produce your warning. So when you use because I'm just asking right so we use high field and we we look at the loss of flux by saturation. Yeah. In is what you're telling me that we're using low field and some semblance to to localize stress,
20:00
Rhett: which we're then interpreting as cracks? Is that fair to say what I'm hearing you say?
Jed: Yeah. Maybe I'll just maybe rephrase that a tiny bit. We've known for a long time that localized stresses in the pipe wall can be located with a low strength magnetization. All of the work around mechanical damage that was produced over the past couple of decades, What you're really seeing
there are permeability variations in the pipeline steel-
20:30
Jed: that manifest themselves when you magnetize to a certain low strength, right? And with circumferential SCC, there is a geometric presentation to the cracking, of course, right? And that's making a contribution to the kinds of things that we're seeing in the inline inspection data for sure, right? It's not just -- The crack alone is part of the response, right? But there is a stress response, particularly in the low -field MFL, I think, which is a strong indicator of the confluence-
21:00
Jed: of all these things coming together and precipitating a circumferential crack to start to form. So it's really the combination of all these data sets coming together, which, from a causal reasoning perspective, gives you a strong argument to say, hey, this confluence of things are happening, the response you're getting here is likely crack -related.
Rhett: But the other data sets, how are you getting those? So you can't know whether or not
there's a coding issue, I would assume, unless the operator tells you. Are you integrating other data sets? It's just information you're getting from the operators that helps you in this type of threat assessment?
21:30
Rhett: I mean, because conventionally, right, you assess for general metal also, geometry. You guys asset it on your own, the ILI providers, right? But in this case, are you actually asking for information from the operators that you're then integrating into the assessment, or are you bringing in something in addition to low field MFL, or is it just low field alone?
Jed: Oh, no, no, it's, it's, it's a combination of all the possible pieces of information we can bring together.
22:00
Jed: And if a client knows about coding condition or the type of coding in place, that that's certainly a risk factor, but quite honestly if you've got tape wrap failure that stuff is pretty easy to
find in the patterns that it creates in MFL data for just even low -level corrosion that's happening even very low level those kinds of patterns are pretty easy to pick out. So in these prioritization models that we use to look for locations that are at higher risk.
22:30
Jed: Tape wrap coding failure is an indicator of places to look, right? If you've got that, you know you've got kind of a coding environment where shielding can be going on, where cathartic protection might be it not helping you as much. You've got the sort of chemical environment where cracking can start to form. And so whether we have direct indication of the coding type or not, or whether it's failed, we can often see tell-tale signs of it in the data.
Rhett: So Jed, then I have to ask, how did you get drug into this?
23:00
Rhett: I mean, 'cause conceivably I'm thinking, you guys didn't sit around a table and be like, you know what we should do?
Chris: I don't think they got drug into it.
Rhett: We should, no, but I mean, the point is, right, you shouldn't be like, I assume you weren't like, you know what we should do?
Chris: I got drug into digging up the pipe when my pool got struck by lightning. I don't think
they got drug into figuring this out.
Rhett: Well, I mean, but you made a decision. I mean, y 'all are moving in a certain direction, which is to use a technology and the information you're getting from it in a manner that maybe we haven't conventionally done, right?
23:30
Rhett: And I'm wondering, did you sit around a table and decide, you know what, let's go after circumferential cracks? Or did you start finding this problem? Because obviously you're describing to me, there is a measurement principle that I don't want to dive too much into. But then you're also talking about characteristic signal patterns, other information you're getting from the operator. And I'm just curious how you guys found yourself using the technology that you had on board to solve a problem like CSCC. I mean, how did you get there?
Jed: Yeah, good question. I think like most MFL technologies-
24:00
Jed: or new applications of them, if I might say that, they grow out of usually a discovery process that is somewhat of a collaboration between the operator and the inline inspection provider. So we will, maybe let's say we've inspected a pipeline, they'll go out and evaluate some of the anomalies in the field and they'll find something that's just completely surprising that no one expected to be there. And we'll kind of put that in on the back burner and think about it for a while and it will precipitate different kinds of thoughts about how-
24:30
Jed: what were we seeing there, right? Was there something there that might have, that we weren't really accustomed to looking for, but might still be discernible in the data, right? So yeah, it's a very meandering discovery process. Just like threats on the pipeline sort of get discovered gradually over time, uses of inline inspection technology can take a similar path, right?
25:00
Jed: It's not like as soon as we produce a technology it automatically has a spec. We're very much in the process. One of my primary roles is to say, hey, what are new potential applications? What are we discovering new when we've inspected lines? And then what do we do with a technology which isn't 100 % mature yet? How do we mature it to the point where eventually it can have a specification, right? And so, I think it's really important for those kinds of discovery efforts to involve-
25:30
Jed: both the operator and the inline inspection provider on like a collaborative basis as opposed to a contractual basis, if you might want to call it that, you can learn a lot.
Chris: That's so fundamental, Jed, right? So obviously, many podcasts, you know, you'll hear me be the first one to say, "Hey, if you don't understand the spec, why are you using a tool?" right? But in a positive light of that, I think you're hitting on it, right? It's that idea of collaboration is it's when you have these multi -data set type tools-
26:00
Chris: there's only so much you're going to learn through things like pool tests or in -house small -scale testing. These tools need to get vetted. They need to mature. And the only way for them to mature is through use. And through, like you said, I love the way you said it, it's a process of
discovery, right? So as you're collaborating with operators and they're out in the ditch, seeing how the ILI system is responding to either feature types or certain materials or certain environments under certain different stresses or loads. That's when you start not necessarily maybe being able to develop a spec because you're developing a spec in 1163, right?
26:30
Chris: However, whether it's FEA or small scale testing, but now you're really understanding how you're able to refine it. And we've seen that with you guys, right? I feel like every time we get you guys on the podcast, you guys have discovered a new threat that you guys can solve and tie a speck to it.
Jed: Yeah, I think just as the threat discovery process is a bit, I guess I won't say random, but it isn't well defined. The technology development process is also not-
27:00
Jed: always as cut and dried as one would hope, right? And so, as you said, the spec development process can be long. In the case of CSCC, the particular challenge is that really to be detectable, you kind of have to be in a stressed environment, right? So lab experiments are really-
Chris: We're always, we are always stressed. You don't, don't ever worry about that.
Rhett: Well, I'll tell you what, hey, Jed, we are actually gonna take a quick break for our audience. And when we come back,
27:30
Rhett:I wanna get into what you're finding, right? So obviously you guys are using this and I'd love to hear what you're actually seeing in the field whenever we're digging up some of these signals and maybe some of the surprises that are there. So audience hang on, we're going to be right back as we continue our conversation with Jed Ludlow on Circumferential SCC.
Rhett: All right, welcome back to Pipeline Things as we continue our conversation on
differential SCC with Jed Ludlow. So, Jed, I was reprimanded at the break
28:00
Rhett: by Chris that I wasn't asking you enough hard questions. So, we're going to go into
hard question mode. Yeah. If you're ready, are you ready? Can you handle the hard question? Jed: You bet. You bet.
Rhett: Okay. Jed, books or movies?
Jed: Audio books probably right now.
Rhett: Audio books, outdoors or indoors
Jed: Oh, man. Tough questions indeed. Um, these days, it's a lot of indoors. Not that I like it that way, but I would prefer to be out a little bit more.
28:30
Jed: But there's a lot of indoors with my current life. I'll just put it that way. Mostly indoors.
Rhett: Okay. Would you rather fly or drive?
Jed: Oh, fly. I love flying.
Rhett: Oh, all right. Monopoly or Uno?
Jed: Monopoly just takes forever, Uno.
Chris: Uno brings out conflict, and that's what makes games fun, right? Landing on boardwalk is not the same as giving somebody a draw four, 'cause they’re not the same
29:00
Jed: I'm often playing with groups of youth, and then they have their own off design rules, or house rules, and that always makes it really interesting.
Rhett: Oh, I hate house rules. You should play Uno according to the rules, and when they
Jed: Indeed
Rhett: Like I played with a group the other day that you could lay a draw two on top of a draw two and then became a draw four. Yeah, and I was like it's not a rule.
Chris: It’s called stacking.
Rhett: It almost drew blood. Most important one of the day Apple or Android?
Jed: Oh Android all the way.
Chris: Oh, come on! Miss producer, you’ve got to edit that out!
29:30
Rhett: You are now my favorite guy. Oh, fantastic! That's how you know, You know you've got a true nerd whenever you do an Android.
Chris: We're going to start filtering people out based on that preference.
Jed: My phone is not rooted, though. I will say that. I'm not rooted, Android.
Chris: All that is green bubble machine. That's all that is. Green bubble machine.
Rhett: All right. So I told you, those are the most difficult questions. All right, so, Jed, going back to our conversation. Good fun. So I want to get into the subject of what you guys are learning now, right?
30:00
Rhett: And so I might a little bit seed it, one of the things I feel like that is shifting in this circumferential SEC conversation is early on a lot of people were trying to use bending strain and they came they approached me with that subject and I'm like well I could see where you'd use it, but there's some challenges in directly applying bending strain, but I still see bending strain appearing in a lot of the threat prioritization schemas that I see proposed for circumferential SEC and then Even this year, Doug DeWard did a great presentation in his paper where he talked about the fact of like, look, of all,
30:30
Rhett: I think it was like 135 circumferential SEC features they dug, very few of them, very few were associated with any type of geo-hazard or associated bending strain feature at all. And I'm curious, on that front, are you guys having similar experiences that maybe you can share about, does your bending strain fit at all within the priority scheme? And maybe what types of things are you guys learning on the CSCC front?
Jed: Yeah, it's an excellent question.
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Jed: So maybe I'll say that we do consider, for sure, bending strain and geo-hazard sources as a risk elevation. Certainly, if you've got those kinds of features, they are sources of stress. They can be. So you shouldn't ignore them and they should be areas that get looked at and we have routinely used them as elevated, locations of elevated interest in the risk prioritization. But what we're finding more and more frequently is-
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Jed: commensurate with what was presented at IPC that that certainly is not the only place and shouldn't even be the primary place that you go looking for cracking. Because it turns out, and I don't think anyone really has a great answer for this yet, but there is axial stress present in a lot of locations up and down the pipeline. And whether that's come from ground motion or whether
they're built in from the outset at construction time, it's not 100 % clear. So I think the most surprising fact is we will find CSCC in straight pipe, right?
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Jed: We'll find it in locations where there isn't necessarily a bending strain feature.
Rhett: So what do you mean by straight pipe? Are you saying that it's just not a bending strain feature saying straight pipe like I'm in a farmers field and it's just straight as long as the eye can see. I mean, what is what is straight pipe mean?
Jed: Straight pipe meaning meaning if you're only looking for bending strains, you may not be looking at all the important locations and that's a relatively new discovery I think across the industry is that we're finding CSCC-
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Jed: in more locations than we had expected to find these features. And maybe the open question is what is the source of stress? Clearly there's gotta be some stress for the cracks to be forming in the first place, right? But I think it's the fact that there is more
distributed axial stress out there than we had imagined, perhaps.
Rhett: And so on that thought of Bending strains, I'm curious, have you guys looked at using it at all, not like, so a lot of people when we look for, for bending strain, we're looking for-
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Rhett: features that are above a reporting threshold, which is typically in the plastic zone. And an SCC in general, usually needs like an elastic stress field 60 to 100% of SMICE in order for cracks to form, not plasticity beyond that.
Jed: Yeah.
Rhett: Have you guys looked at using bending strain in a non conventional sense at all, where
you're not, this is what I've approached people about like, look, if you're thinking that, oh, my 0 .3 % geohazard feature is more critical than my, you know, low level 0.1 % feature in a crossing.
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Rhett: I was like, that's not that that's misunderstanding of potentially how you might use it because that 0.3 is heavily plastic that's a different animal. Whereas this over here just might have a decent amount of residual construction from like roping or putting the pipe in the ground
trying to make a crossing. Are you guys looking at using bending strain in any sort of novel way, or can you share that at all?
Jed: Yeah, I don't know if I have a lot to add on the particular, the particulars of like crazy uses of the bending strain. I would say that-
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Jed: maybe a more direct approach is to say that certainly bending strain and ground movement features cause stress in the line, right, cause large distributed stresses, right? I would say that we are probably more focused today on how do I detect the local elevated stress field that's happening around the crack, and that's probably we think a more fruitful way to get at the real location of where all these are presenting themselves.
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Jed: Is that in order for the crack to have formed in the first place, there's got to be some stress field that's creating that environment for the crack to form and so can we do something to try to find that directly and most of our more recent efforts are along the lines of how do I how do I do that right so I maybe maybe in short there probably are some more creative uses to bending strain. I don't know that we've got all the correlation information to know how to do that yet but but we will say that I think localized is-
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Jed: using something like a magnetic technique or even an electromagnetic technique for that matter are going to be good at finding localized elevated stresses.
Rhett: So you're finding it in places you don't expect?
JeD: Yeah.
Rhett: Are you also, I think it's a fair question to ask, are you also finding it in places you do expect?
Jed: Sure, certainly. Yeah.
Rhett: Are you finding it like in bends or?
Jed: You mean field bends or deliberate?
Rhett: Yeah, I guess we could throw fittings too, Yeah, I mean cold bemds or fittings or is there any differentiation there?
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Jed:I'm not sure if I have enough there to make a definitive statement about it. Certainly. We have found it in things that would be conventionally called a geohazard, right? There is where landsliding has happened. We have found these kinds of features, right? So again, it's not that you shouldn't ignore those. They are in fact areas of elevated risk, but they're not the only places you need to be looking for it and getting after a more primary detector is a good route, so.
Chris: And I wanna echo that, right? I mean, I think that's the takeaway, right?
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Chris: Is that, you know, we're finding what I'm gonna call off-axis cracking, right? Meaning non-axial where there's some envelope or some window, but we're defining it as axial cracking, right? Call it 10 degrees or 15 degrees off-axis.
Rhett: If it's perpendicular, isn't that on a different axis?
Chris: Yeah, that's what I'm saying, it's off-axis.
Rhett: But it's on its own axis.
Chris: Okay, well, then circumferential, so circumferential and off axis, right? So everything in between. I think, but I think the point was it's, I mean, there has been success in leveraging bending strain data in certain ILI indications and cracking has been found, right?
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Chris: And I feel like that was kind of like a baseline where we were trying to use diagnostic technology like ILI with a numerical analysis like bending strain to try to identify where these threats can be found, right? This threat of circumferential or off-axis cracking. And it's actually more recent that we're starting to discover that there is additional cracking that is not necessarily related to these bending strain features, right? These external loads in that regard.
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Chris: So it's not just that we're moving away from traditionally what things have had the way we've done things, but rather it's an augmentation of, right? And the way we were detecting or diagnosing that we have a crack -like feature is just changing, right? So we have one technique for one type of cracking and now we're discovering that there's additional cracking and the mechanism by which we detect them and identify them and report them, it's a different approach, is the way I'm wanting to describe it. Would you agree?
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Jed: Yeah. I think you go back to the sort of causal reasoning behind why the cracks are in the first place, and it helps you just say, well, okay, these are showing up in places where causally we didn't think they should, right? What more can we do to augment what additional tools, technologies do we have at our disposal to throw at the problem to modify the causal argument around why we should be able to see these? And that's kind of where we're focusing right now is to say,
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Jed: "Hey, with the magnetic techniques at our disposal, is there a causal argument to be made?" And we feel like there is actually a pretty strong one.
Rhett: So, Jed, where do you think we go from here? In 2025, 2026, where do we, as an industry, need to focus efforts to tackle this problem? What does it look like?
Jed: Yeah, I think it's a continued collaboration. I think it's a continued process of allowing both the technology to evolve and improve, along with a discovery of-
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Jed: what is really causing these things in the field, and where can we identify additional patterns about where they're starting to show up? Are they localized to certain areas on the pipeline from, let's say, a tie-ins perspective, Are there other things that that we can develop that that help strengthen the correlation and and get us more at the causal mechanisms? But I but I would say that You know that that journey can be tortuous and a little bit long.
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Jed: It does require digging things up that are things you might not expect to really be a feature of interest, right? And and it does require getting it at crack depths in in a super reliable way is not always easy, right? And non-destructive evaluation techniques will get you so far, but sometimes they don't capture the complete severity of a feature. So there is a decent amount of sometimes having to go all the way to metallurgy to figure out what's really going on. So yeah.
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Chris: And being a little bit tolerant, right? The level of maturity for a specific threat, right? I I mean, maybe round one is we're detecting it, but maybe if it just turns out that it's volumous enough to where we can't risk rank them yet or offer you a particular depth, I mean, that's maybe something as an industry we got to get comfortable with and say, hey, first, we got to understand that we can reliably detect them and we can identify them. And then in time, with the right feedback loop and continued investment on y'all's behalf-
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Chris: and operators and everybody understanding how to improve it than potentially the sizing component of it.
Jed: Yeah, yeah, and I think there is really good progress already demonstrated in the industry towards being able to put a depth on these to some extent, right? Exactly how good that depth is today, we're not 100 % sure, but there really is good progress towards I think that direction. But again, it's just gonna take some time, some patience, and yeah, what I would say is early stage technology development and collaboration with operators. That's kind of the mode we're still in.
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Rhett: Fantastic. Well, Jed, I want to say thank you for joining us and setting the stage for the circumferential SEC conversation. So hopefully we'll be seeing you around at the future in either PPIM or IPC and having more discussions with you about this. Look forward to continuing that. Jed: Absolutely.
Rhett: Any parting words?
Jed: Thanks for the invite. Great to be able to be a part of your podcast and tough questions, yes, but very fair.
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Chris: Hopefully, you know, hopefully I think the metric of success will is if your phone starts ringing or your inbox starting getting full and there's much harder questions. Yeah, because that means you're able to help them.
Rhett: Keep that Android phone ringing. So on that note, I want to say thanks for joining us and to our audience, we look forward to continuing this conversation on Circumferential SCC. Thank
you for joining us on this edition of Pipeline Things and we'll see you again in two weeks.
Rhett: (in a high pitched voice) This episode of Pipeline Things was sponsored by D2 Integrity. Executive Producer, Sarah Etier. Filming was done at the work lodge and we'd like to thank
our guest, Jed Ludlow from T.D. Williamson, thank you.